비커스 FALCON 500SERIES

제조사 Innovatest

원산지 네덜란드(네델란드)

상품상세정보

Features

The FALCON 500 series, Micro Vickers, Vickers and Micro Brinell hardness testing machines are a new generation of instruments, improving conventional hardness testing methods and focused on eliminating user influence on the test results.

The unique force actuator system utilizes an electronically controlled closed loop system and advanced force sensor technology, to achieve absolute accuracy, reliability and repeatability, on each of the forces used for a test.

Besides this advanced electromechanical force application system, the FALCON offers superior quality mechanical and optical components, used to complete the instrument.

The innovative software functions of IMPRESSIONS™ workflow control allow file storing, test program setting and storing, image zoom, auto focus, limit settings, conversions to other hardness scales, system setup and (remote) control, pattern testing (CHD/Nht/Rht) and widely contributes to the high reproducibility of test results. 

Fully automatic image evaluation combined with intuitive operator software avoid operator influence on the test results.

A rock solid frame structure, that can withstand the harshest environment, is covered by shock and damage proof ABS covers. The covers avoid damage to the machines high tech interior and stay in a good condition over the years to come. 

No dents or paint damage from fallen work pieces. Replacement of the covers, if required as all, is easy and economic. 

The FALCON series beating heart is a powerful embedded micro system controller with no moving or running parts and entirely packed in a chip and dust proof enclosure. The system is easy to service and can be exchanged in just minutes if ever required.

Technical specs

Hardness scale (Micro-) Vickers, Knoop & Brinell

Load application Load cell, force feedback, closed loop system

Load range 1gf up to 62.5Kgf

Motorized turret 6 positions; 2 indentor positions, 

4 objectives positions

Optical system High definition, 5Mpx machine Vision system

Objectives 2.5x, 5x, 10x, 20x, 40x, 60x, 100x

Overview camera Cam 2 5Mpx optical ZOOM camera, 

field of view 50 x 37mm / 200 x 160mm

Macro camera Cam 3 5Mpx auto focus camera, field of view 50 x 37mm

Electronic system High performance embedded micro system controller, 

MS Windows®,15” full color industrial touch screen, 

automatic and manual measurement

Test loads

(depending model)

1gf, 2gf, 3gf, 4gf, 5gf, 6gf, 7gf, 8gf, 9gf, 

10gf, 20gf, 25gf, 50gf, 100gf, 200gf, 300gf,

500gf, 1kgf, 2kgf, 2.5kgf, 3kgf, 4kgf, 5kgf, 

6.25kgf, 10kgf, 15.625kgf, 20kgf, 25kgf, 

30kgf, 31.25kgf, 50kgf, 62.5kgf

Vickers test range HV0.001, HV0.002, HV0.003, HV0.004, 

HV0.005, HV0.006, HV0.007, HV0.008, 

HV0.009, HV0.010, HV0.015, HV0.020, HV0.025, 

HV0.050, HV0.1, HV0.2, HV0.3, HV0.5, 

HV1, HV2, HV2.5, HV3, HV4, HV5, HV10, 

HV20, HV25, HV30, HV40, HV50

Brinell test range HB1/1kgf, HB1/2.5kgf, HB1/5kgf, 

HB1/10kgf, HB1/30kgf;

HB2.5/6.25kgf, HB2.5/15.625kgf, 

HB2.5/31.25kgf, HB2.5/62.5kgf;

HB5/25kgf, HB5/62.5kgf;

Knoop HK0.01, HK0.02, HK0.025, HK0.05, 

HK0.1, HK0.2, HK0.3, HK0.5, HK1, HK2, HK5

Indentors Factory indentors or 

certified indentors (ISO / ASTM) (optional)

Test cycles Fully automatic, automatic and manual

Standards Complies to or exceeds, 

ISO, ASTM, JIS (Nadcap) standards

Test force accuracy <1% for test force 200gr to 62.5kg, 

<1.5% for test force below 100gr

Display resolution 0.1 HV, HK, 0.5 HB

Hardness conversion Rockwell, Rockwell Superficial, Brinell, Leeb & Tensile

Statistics Total test, max, min, average, range, 

standard deviation, all in real time after each test

Data storage capacity Dual SSD 80Gb, RAID system

Connectivity 2 USB ports, RJ45 Ethernet LAN, 

W-LAN, RS-232, Blue Tooth, 5 Axis CNC &

motorized X-Y stage connector

Dwell time setting Default 10 seconds, user defined 

1 to 99 seconds (1 sec increments)

Printer A4, A3 full colour laser printer (optional)

Manual stage dimensions Stage        100mm x 100mm, 

Travel        25mm x 25mm, 

Reading     0.01mm

Motorized stage dimensions See pag. 14 of leaflet

Operating temperature 10°C to 35°C, non-condensing

Humidity 10% to 90% non-condensing

Machine dimensions 525mm x 323mm x 773mm

Machine weight 75kg

Power consumption 100W

Power supply 100VAC to 240VAC, 50/60Hz, single phase

Order details

FALCON 501 3g? 2kgf Vickers & Knoop

FALCON 503 10g? 10kgf Vickers, Knoop & Brinell

FALCON 505 200g - 31.25kgf Vickers, Knoop & Brinell

FALCON 507 10g ? 31.25kgf Vickers, Knoop & Brinell

FALCON 508 1g ? 31.25kgf Vickers, Knoop & Brinell

FALCON 509 200g ? 62.5kgf Vickers, Knoop & Brinell

FALCON 510 10g ? 62.5kgf Vickers, Knoop & Brinell

FALCON 511 1g ? 62.5kgf Vickers, Knoop & Brinell

Note: The large frame models have extended vertical & extended horizontal work space.

Standard delivery

Standard features on all models:

Load cell, closed loop force control

IMPRESSIONS™ operator control

Auto Brightness

Auto Contrast

Auto Sharpness

Auto Focus

Automatic indent measurement

Anti-collision system for objectives and indenters

Calibrated step less Indent ZOOM system

Auto save, program setup, data storage,

Motorized Z-axis

Z-axis intelli control

2 indentor positions, 4 objective positions

Quality optical system

5mp HD camera

High power LED vertical illuminator with filter position

Powerfull Embedded Micro Controller; MS Windows™, 80gb dual SSD data storage keyboard & mouse

15’’ portrait mode, HD industrial touch screen on adjustable table stand

Connectivity; 4 USB ports, RJ45 Ethernet LAN, W-LAN, RS-232, Blue Tooth, motorized X-Y stage controller

Standard configuration & accessories:

1 Indenter position/actuator installed

1 INNOVATEST Vickers Indenter

1 INNOVATEST reference hardness block

1 Objective 10X

1 Objective 40X (20Xlow force (200g) models)

Manual X-Y stage 100mm x 100mm, travel 25mm x 25mm

Wireless mouse and keyboard

Vice for small work pieces

Clamp for thin work pieces

Chuck for round work pieces

4 Vibration dampers

Installation & Operator manual

Power cable

Spare fuse

Certificate of calibration

Optional accessories

Optional features (software)

CAM 2 (Zoom Overview, auto focus), Full stage view camera, ideal for testing multiple objects of the same or different dimensions by just clicking on the required test positions. Field of view 50mm x 37mm to 200mm x 160mm

CAM 3 (Macro, auto focus), Macro camera, field of view up 25mm x 18.5mm to 50mm x 37mm (Zoom1:2), on work piece surface level, ideal for high quality surface viewing.

Click & Go software for random point testing (requires motorized X-Y stage & Overview camera)

Pattern testing (requires motorized X-Y stage)

CHD, Nht, Rht (requires Pattern testing and motorized X-Y stage)

Optional configuration & accessories:Certified indentors (ISO / ASTM)

Certified reference hardness blocks

(UKAS, DKD, ASTM)

Motorized CNC precision,

ultra-fast positioning X-Y stage

(select model for required travel distances)

Motorized CNC rotary table

Motorized CNC dividing head

CAM 2 (Zoom Overview, auto focus), Full stage view camera, ideal for testing multiple objects of the same or different dimensions by just clicking on the required test positions. Field of view 50mm x 37mm to 200 x 160mm

CAM 3 (Macro, auto focus), Macro camera, field of view up 25mm x 18.5mm to 50mm x 37mm (Zoom1:2), on work piece surface level, ideal for high quality surface viewing.

2th indentor position/actuator factory installed

Large round measuring table 150mm

Objective 2,5X

Objective 5X

Objective 10X

Objective 20X

Objective 40X

Objective 60X

Objective 100X

V-anvil for 1-6mm

V-anvil for 4-20mm

Precision vice 50mm

Precision vice 75mm

Precision vice 100mm

1 Sample holder 30mm

1 Sample holder 40mm

1 Sample holder 50mm

6 Sample holder 30mm

6 Sample holder 40mm

6 Sample holder 50mm

Round 3-jaw chuck 80mm

Vibration free table for low force testing

Vibration free table top, for low force testing

15” Industrial LCD touch screen

Full colour laser printer (A4, A3)